Glass Futures
Glass Futures is revolutionising the removal of carbon from energy intensive industries. The research and technology, not-for-profit organisation connects the global glass industry with academia to demonstrate disruptive technologies that will decarbonise glass and foundation industries.

Glass Futures is revolutionising the removal of carbon from energy intensive industries. The research and technology, not-for-profit organisation connects the global glass industry with academia to demonstrate disruptive technologies that will decarbonise glass and foundation industries.
Over the last four years Glass Futures, working collaboratively with its members and partners, has undertaken significant research into innovative solutions for decarbonising energy intensive industries.
Glass Futures is current building an industrial scale 30 tonnes per day glass pilot furnace in St Helens, Merseyside to support its existing R&D activities which will provide the capability to trial and demonstrate new hydrogen technologies at an industrially relevant scale for the glass industry.
The furnace will be operational towards the end of 2024 and a range of hydrogen trials are currently scheduled for Q1 2025. These trials aim to investigate the impact of hydrogen fuels throughout the glass furnace and forehearth, as well as the potential impacts on the furnace refractories and abatement systems.
In 2020, Glass Futures received £7.1m in funding from the Department for Energy, Security and Net Zero (DESNZ, formally BEIS) as part of the Industrial Fuel Switching (IFS) programme, to investigate the potential of alternative low carbon fuels including hydrogen, low cost biofuels and electric boosting within industrial furnaces and kilns to provide the understanding required for glass and other foundation industries to move away from fossil fuels.
A sustainable future can’t be achieved alone and Glass Futures has already been able to attract more than 42 members including glass manufacturers from all sectors of the industry (collectively operating more than 300 glass furnaces) plus suppliers, global brands, industry bodies and a number of universities. Glass Futures is also working closely with government bodies such as UK Research and Innovation (UKRI) and the DESNZ, and has helped to secure more than £100 million of grant funding over the last five years for its members and partners.

Projects on Hydrogen
Foundation Industries, including Glass, Ceramics, Steel, Cement, Chemicals and Paper share common challenges when it comes to transitioning furnaces and kilns away from natural gas to low-carbon fuels such as hydrogen. As such, it makes sense for these sectors to collaborate and pool resources and knowledge to develop solutions to these challenges.
Following on from an IFS Phase 1 feasibility project in 2022, which saw Glass Futures fire 100% hydrogen successfully on its combustion test rig, Glass Futures is currently working alongside the Ceramic UK Trade Association and 16 industrial partners, collectively representing all of the 8 sectors of the ceramics industry, to demonstrate the feasibility of firing ceramics kilns with 100% hydrogen-fuels. As part of this project a bespoke hydrogen-fired ceramics pilot kiln will be installed at the Glass Futures facility in St Helens and used to fire a wide range of ceramics products to assess the impact of hydrogen fuels on product performance and process efficiency.
As part of the HYDESS project, led by energy supplier E.ON, Glass Futures has evaluated the performance of hydrogen and hydrogen-natural gas blends in steel manufacturing furnaces. Using data carried out within the 350kW Combustion Test Bed pilot furnace in the first phase of research, which also formed the basis of the modelling carried out by the University of Sheffield, the team applied the method for simulation and testing of hydrogen firing to furnaces at an industrial scale, verifying hydrogen’s effectiveness within industrial steel reheating furances. The project also explored the commercial and engineering needs of generating, transporting and using hydrogen, as well as developing the commercial offer to industrial customers. If successful, this work will lead on to a technical pilot project at E.ON Energy’s Blackburn Meadows biomass power station, with potential for future expansion if the project is taken forward to a full commercial demonstration.